this post was submitted on 29 Nov 2025
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I think I would start by scouring the web for suitable replacement stick 3D-printer files. Once I had those, I would investigate what 3D-printing filament material is especially strong, and look for a place to print the files with that material.
If there's a hackerspace / makerspace in your area, someone there might be able to help.
Problem is going to be layer adhesion. No matter if I orient it horizontally, or vertically. If injection molding can't stand up to the pressures I'm using, I doubt additive manufacturing will.
Not trying to sound combative btw! I appreciate all input and challenges to my thinking.